HYDROSYS has systems that are specially designed to flush sub-sea trees, BOPs and actuators control, with high pressure pumps installed. Units can also be designed for high pressure testing in various products easily and safely. These are just some of the systems that we have customized to meet different customers’ requirement. MOBILE FLUSHING HPU: Simple compact design for mobility. Easy setup and operation. Flexible high pressure hose for accessing hard to reach subjects with reel for easy & convenient storage. Other customizable options available. HYDRAULIC ACTUATOR CONTROL SYSTEM: Customized system for controlling existing customer’s actuator system. Charged accumulator ensures smooth and constant pressure control. Unit comes with a set of high pressure hoses and quick disconnect couplings. Unit comes with a set of high pressure hoses and quick disconnect couplings. Unit comes with a set of high pressure hoses and quick disconnect couplings. LARGE VALVE HYDROTESTER: Testing of large valves with high pressure liquids. Liquid pump able to provide testing pressure up to 22,500 psi. Provides quick pressure build up with higher flow rate for efficient testing of larger valves. Built in safety features such as in-operation light, door open cut-off switch and sliding rack for operator’s safety. The HPU unit consists of three separate steel fabrications which together, contain equipment for performing flushing and HIGH-LOW pressure testing of components under manual control. The systems are designed to provide functionality to the Test & Flushing Test System with the following: This system comprises of two stand-alone cabinets each measuring approx. 320 cm long x 61 cm deep x 250 cm high to house the pumps and the air operated valves. The 1000 litre S/s tank is mounted separately. And Accumulators will be required except for HP test pump, Hydraulic fluid: HW44R, The proof pressure shall not be less than 1.65 times working pressure. The control panel is mounted outside the test cell with dimension of 105 x 105 x 55 cm. The control will come from a free standing control panel located outside the test bay. The location of the cooler is yet to be finalised but will be in a location agreed with the customer and probably at floor height. The system will be designed so that it can be updated at a later stage to run from a PLC. Low pressure Test circuits use the aforementioned pump supplied with fluid from the main reservoir. Medium pressure Test Circuit use the aforementioned air driven pump. High pressure Test Circuit use the aforementioned air driven pump. All the design above are splash proofed. A. LP testing FLOW:4LPM@7500psi, Port: 1.LP test 1 Supply 7500psi,1/2 JIC male,; 2.LP1 test chart recorder conn; 3.LP 1 Supply,5000psi.1/2 JIC Male; 4.LP test 2 Supply 7500psi,1/2 JIC male; 5.LP 2 test chart recorder conn; 6.LP 1 Supply,5000psi.1/2 JIC Male. B.1 HP testing FLOW:1.5LPM@10,000psi, Port: 1.HP 1 Supply,10,000psi,3/8\" Autoclave BU; 2.HP 2 Supply,10,000psi,3/8\" Autoclave BU. B.2 HP testing FLOW:0.2LPM@15,000psi, Port: 1.HP test 1 Supply 15,000psi,3/8Autoclave BU; 2.HP 1 test chart recorder conn; 3.HP 2 test Supply,15,000psi,3/8Autoclave BU; 4.HP 2 test chart recorder conn. C.Flushing FLOW: 40LPM@3000psi, Port: 1.Flushing supply 1,1500psi,3/4 JIC; 2.Flushing Supply 2,500psi,3/4 JIC; 3.Flushing return 1,3/4 JIC; 4.Flushing return 2,3/4 JIC.
HPU系统设备由3个独立的钢制结构组成：分别是人工控制低压测试设备、高压测试设备和执行冲洗的设备。 该系统是专为实现高中低压测试和串洗试验功能设计的，包含下列组成部分： 试压压泵和气动阀被分别独立安装在两个尺寸为长320厘米 x 宽61厘米 x 高250厘米的机柜里。独立装有1000升的不锈钢水槽。除高压测试部分的增压泵以外，都安装配有缓冲罐。设备的测试压力大于等于1.65倍的工作压力。控制单元尺寸为长105厘米 x 宽105厘米 x 高55厘米的机柜。 控制将采用独立式的控制面板安装在测试现场以外。冷却装置按照客户要求安装，或者安装在机柜顶部。整套系统设计可以在以后通过PLC来升级更新。低压测试模块/中压测试模块/高压测试模块。